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career directions.Navigation: Main page Author: Unknown
INSTRUMENTATION TECHNICIAN Manufacturing thousands and thousands of frozen TV dinners, aspirin tablets, screwdrivers or paper clips is not an easy process. In order to produce thousands, sometimes millions, of these products, manufacturing plants are equipped with complex manufacturing equipment. In turn, this equipment needs controls to measure and regulate variables, such as temperature, pressure, flow, humidity, liquid level, velocity and density. If these factors are not closely controlled--say a TV dinner is allowed to cook too long--the product can be ruined. To avoid this manufacturing disaster, production plants employ instrumentation technicians to inspect, adjust, repair, install and upgrade process control equipment. These technicians work on pneumatics, electronic instruments, digital logic devices and computer-based process controls. The manufacturing industry is only one of several industries that rely on instrumentation technology. Since World War II, the field has grown rapidly in response to the newer challenges of space exploration, ocean research, biomedical studies and nuclear technology. All involve precision measurement and control and instrumentation technicians are critical to their accurate operation. The JobInstrumentation technicians work with three major categories of instruments: pneumatic and electropneumatic equipment, hydraulic instrumentation and electrical and electronic equipment. Examples include altimeters, pressure gauges, speedometers, and radiation detection devices. In some industries, a technician may work on equipment from each category, while in other industries, a technician may be responsible for only one specific task. Some technicians operate the equipment that produces or records the effects of certain conditions on the test instruments, such as vibration, stress, temperature, humidity, pressure, altitude and acceleration. Other technicians sketch, build and modify electronic and mechanical fixtures and instruments. All technicians perform mathematical calculations on instrument readings and test results so they can be used in graphs and written reports. General duties include: • consulting manufacturers' manuals to determine test and maintenance procedures • using pneumatic, electrical and electronic testing devices to inspect and test instrument and system operation and diagnosing faults • consulting with and advising process operators • repairing, maintaining and adjusting system components • removing and replacing defective parts • calibrating and maintaining components and instruments • working with engineers on basic design TrainingHigh School• Algebra • Geometry • Physics • Chemistry • Electricity/Electronics • Mechanical Technology • Mechanical Drawing and/or CAD • English, Composition, Speech • Technology Education PostsecondaryCompletion of a two-year program from a technical school or community college is the basic requirement for an entry-level job in the field. Programs are offered in several different disciplines in addition to instrumentation technology, such as electronics, electrical, mechanical, biomedical and nuclear technology. Areas of study include: process computers, instrument system communications, smart transmitters, control valves, distributed control systems, process simulations and computer graphic display interfaces. A good knowledge of basic electronics and electrical theory is very important, as is technical writing. Because technology in this field is advancing so rapidly, instrumentation technicians need to pursue continuing education and training whenever possible. The Instrumentation, Systems and Automation SocietyStudent membership in the ISA provides several benefits and career opportunities. It indicates to prospective employers that you are actively involved in pursuing a career in the field. Visit the society's web site at www.isa.org for membership information, scholarship opportunities, a list of schools that offer programs in the field, games and competitions, students advisors and much more. AdvancementTechnicians advance by becoming more skilled and tackling more difficult problems. Advancing beyond the level of technician requires more education, usually an engineering degree in instrumentation. Employment OutlookJob growth will be average over the next several years. Opportunities will be greatest in automated manufacturing techniques, such as robotics and computer-controlled machinery. Jobs in air and water pollution control are also on the rise. An important field of growth is the teaching profession. As demand increases for skilled technicians, qualified instructors with a combined knowledge of theory and application will be needed. Opportunities will exist in educational institutions as well as in industries that have internal training programs. WagesWages vary greatly depending on industry, education level, years of experience and level of responsibility. Entry level wages for those with a two-year technical degree are approximately $35,000 annually. According to a 2005 national automation.com salary survey, instrumentation technicians with a technical or trade school diploma and 2-5 years of experience under their belt earned on average $64,500 a year. Benefits usually include medical coverage, paid vacations and sick leave, profit sharing, pension plans and tuition assistance programs. Personal Characteristics• Interested in science and technology • Enjoy figuring out how things work • Enjoy analyzing information and solving problems • Detail oriented • Able to work under pressure • Good math, science, mechanical and logical reasoning abilities • Patient • Able to persevere • Able to work as part of a team • Enjoy keeping with technological developments CertificationVarious levels of certification are available from the Instrumentation, Systems and Automation Society and the National Institute for Certification in Engineering Technologies. Some employers require certification for employees, especially for senior technicians, and they all recognize certification as a significant indication of achievement. Industries that Employ Instrumentation Technicians• Aerospace/Aeronautics • Automotive • Biological sciences • Chemical manufacturing • Computers • Communications • Construction • Food and pharmaceuticals • Machine tools • Medical technology • Mining and metals • Nuclear • Petroleum • Pharmaceuticals • Power • Pulp and paper • Robotics • Transportation • Water and wastewater Working ConditionsTechnicians may work regular workday hours or work in shifts, and are sometimes on call at night and on weekends. Working conditions vary widely from one job to another. Conditions in a food manufacturing plant are far different from those in an oil refinery plant. All jobs use similar principles, however, and technicians can master new areas by applying what they have learned previously. No matter where a technician is employed, a calm approach to work is essential. Calibration and adjustment require the control and dexterity of a watchmaker. Those who are easily excited or impatient are not well suited to this type of work. Professional AssociationsInstrumentation, Systems, and Automation Society 919-549-8411 www.isa.org National Institute for Certification in Engineering Technologies www.nicet.org Measurement, Control & Automation Association 757-258-3100 www.measure.org in the Fair Use guidelines of the 1976 U.S. Copyright Act. info [at] singlearticles.com Powered by CommonSense |
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